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1.4 焊缝
焊接及相关工艺方法代号及注法(摘自GB/T 5185—2005)
用阿拉伯数字代号来表示金属焊接及钎焊等各种焊接方法,此数字代号均可在图样上作为焊接方法来使用,标在指引线尾部。此代号与GB/T 324—2008《焊缝符号表示方法》配套使用(见表1-4-33~表1-4-40)。
表1-4-32
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00367001.jpg?sign=1738833904-nuCEkeOwJXGaNszaWeH3fAo2M5KaVtM4-0-fb88b09c0bdcbea00187418beffdcc2a)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00368001.jpg?sign=1738833904-jK0dpGgRmIfiDzccEmlI3K0buBix2kUa-0-f176ff118e478ed1312334a5231c83f9)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00369001.jpg?sign=1738833904-XIj6bppesrOMlbjNPMjGlJxWGC7EeN1E-0-f188ae949b6bc8c5163f72f71327918a)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00370001.jpg?sign=1738833904-YNglLEnoOgRuSJVBE4fTf3Ozu7Di26ly-0-4466739f49d35bd4d321e5d8fefdbeff)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00371001.jpg?sign=1738833904-TSkV3NfbXK86wWSeG3uAOBIEfDGmnNRq-0-c84e0fdc7df122b16dbe9856882d2181)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00372001.jpg?sign=1738833904-7GvYjXpxAGCs07f0hsYHKr8tkEnL7oAt-0-e9f5425273cad0f253503272025bc4bd)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00373001.jpg?sign=1738833904-njYaOjKsBcVt8HTFfXyXeNFVdxadpj6a-0-e0e6f9eb910805e9de1b3896ff9b2d7a)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00373002.jpg?sign=1738833904-nDX4RNsJZH9YdXafbZbt9RoTBDcHbSUM-0-7f6d097967e9174d4a4d0ac69f3185ad)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00374001.jpg?sign=1738833904-RQWDTEzsVYJaa2pgyPt4axtdpOZPFUlw-0-d7d1cd7b5818ac79cce09a14b5f1dfab)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00375001.jpg?sign=1738833904-PSWJRrVSq1g6EKVCaWuJMzPgSB8L9v7F-0-24dc1ac44bf731fe1fc24b88c9e9315d)
表1-4-40 焊缝的视图、剖视图及其焊缝位置的定位尺寸简化注法示例(摘自GB/T 12212—2012)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00376001.jpg?sign=1738833904-aBJPhMuzsKestXqrHZOQy1iYOHfExMsc-0-0a9f1e9148dd5e257e2d93a8addaf62e)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00377001.jpg?sign=1738833904-Y1CGvccV4G0442Wu7p8pis2mmgkkF0G3-0-51b8815d8c5c190bdffc8f436c9e695c)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00378001.jpg?sign=1738833904-twCzzuanvcXHsEa55VJ3hp6bhEZrzYTg-0-c973905557cd70af27fd285f233752fd)
单一焊接方法代号的表示,如角焊缝采用手工电弧焊时见图1-4-1。组合焊接方法代号的表示,即一个焊接接头同时采用两种焊接方法打底,后用埋弧焊盖面时见图1-4-2。
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00367002.jpg?sign=1738833904-2JUlQlBlngABV5fNXKGn9fqsIWeBD029-0-4ba149e3d6772c4e638c47177b89323c)
图1-4-1
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00367003.jpg?sign=1738833904-wt5NLUfOJrTwH0pZ3sMnuLmW7CvuWfKt-0-8541178eb3934fa89fbe12ac1cbb366c)
图1-4-2
焊缝符号表示方法(摘自GB/T 324-2008、GB/T 12212-2012)
在技术图样或文件上需要表示焊缝或接头时,推荐采用焊缝符号。必要时,也可采用一般技术制图方法表示。
完整的焊缝符号一般由基本符号、补充符号、尺寸符号及数据等与指引线组成。图形符号的比例、尺寸和在图样上的位置参见GB/T 12212,为了简化在图样上标注焊缝时通常只采用基本符号和指引线,其他内容一般在有关的文件中(如焊接工艺规程等)明确。
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00379001.jpg?sign=1738833904-NFNsIVKyo3BCsu7wzLtbMlqNXuTUm703-0-762a454188b0e16b1e64a2d67e1e665d)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00380001.jpg?sign=1738833904-lFn1ESllIZoZKJaYqS8jQxlMc2RmhFX5-0-c504862ce39d9d1e42d9b6b109482aaf)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00381001.jpg?sign=1738833904-tWFZeQNHtZ4qM97AaPpkuytTS8ytY8Iw-0-62073bba55f6c9c8fe43ad6551fb4d7a)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00382001.jpg?sign=1738833904-OI4wgL0pflx85QoQNX78pwZCewhgDOV4-0-976d710022d19101d2d2abea77a61331)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00383001.jpg?sign=1738833904-8Yuh5FLUdInwvhcEbVzSpURDAdheeOy5-0-8b3ddf60325b7c20eb5789f88e00abb5)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00384001.jpg?sign=1738833904-ifR50vUmf6oGb8ILtymBCF9PuJo6RIbR-0-5ab7bdcf46e07ef72856f0c4d8e8e66e)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00385001.jpg?sign=1738833904-qBZ5ZUggdfGnjM1TwufWWBgQfM2lJSxj-0-58bc46b78ddac5e190e272d89b63b827)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00386001.jpg?sign=1738833904-Hy7uIuJ1d4VrIFmDBhnyzJpuMp4UvUX4-0-0578969a4892b9442034f48886e90964)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00387001.jpg?sign=1738833904-TZmYNSvNvFEOvou3sKfGfljSpzkmJw3n-0-513a921cdbd6d9ca81c43cacd14290df)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00387002.jpg?sign=1738833904-qJs1PBaUgWg5XW5UJzpvjLOCnB1CmTjP-0-ceb78d2900292d3e8d4db794a45358f8)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00388001.jpg?sign=1738833904-WV1DUgyY4egSq9TB7mLv7lNg7Kqt9WJT-0-bfa94eda14242881b9c7482a51cb6889)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00389001.jpg?sign=1738833904-VAG4mDyaECICUbev4Idwn9L0C4TtvgNk-0-2ce58fa286a340a445611b4c78d1848e)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00390001.jpg?sign=1738833904-JalYl1WSFByFkhtXnDRTOkbxYVhPZybs-0-834899290a2e5f1ed3c2b85ccd9bc5ea)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00391001.jpg?sign=1738833904-g6gtKdhmpVnsmSzdlx5zN4sDoh5R5kHC-0-78f6ef891b31f036645986448919f117)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00392001.jpg?sign=1738833904-oojdQlb4AHonZY7A0ALKPRh9CxyHqYgF-0-5f0a8a8122cf43945301e583cc441725)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00393001.jpg?sign=1738833904-OM48nogqdSbMShjMSJC9UxkU4fB68n5f-0-638c135345b3cbf453c4be49147adb24)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00393002.jpg?sign=1738833904-wImTkpgz9YarlxLu4d1ZsILFcAaFIBQy-0-3ab9aa8efc242f8bdc6a7df598ce0338)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00394001.jpg?sign=1738833904-sxY3Qx3VvyWwiTpUHtR7Xj0Ma6ODGYKJ-0-16b14360366128a93d96146fbf06c0f7)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00395001.jpg?sign=1738833904-nZkqFqebkyiOJdJPfgiJeYCGDfyg8jub-0-b71cd68bb888a15035f40e16dde9c16c)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00396001.jpg?sign=1738833904-LAwd5NFMZXv0TVrisEfqRfEGu1PHVSPI-0-fe800537fe8d57e3c3643fa049ed10e9)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00397001.jpg?sign=1738833904-Fxmk2jtB3hYuaE1IP7tpPm7ztBsXGw3K-0-5f6aa91beba5e79cd8af4e86549b2ece)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00398001.jpg?sign=1738833904-2Li2MgDqlFI4uidk3e0ZSdqok6YR00mQ-0-560a1fb311a0e7b77af9c1d3c488b458)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00399001.jpg?sign=1738833904-76OoYvu8jZS4bp90UUDIm73SBe1fYbuR-0-121f030e8504cbc283c3c8754a347064)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00400001.jpg?sign=1738833904-7FtHyNXzxFjY71fy63alqiJmDatT9E1X-0-1e1b1224edb1947ce570ab4b45d2e4c9)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00401001.jpg?sign=1738833904-SVdviMCJEf2La7ZcU2mU9FDyRe4oNDy1-0-87ff2bec86f70c08098d192c2ad12d58)
不同厚度钢板的对接焊接
不同厚度钢板对接焊接时,如果两板厚度差(δ-δ1)不超过表1-4-46规定,则焊接接头的基本型式与尺寸按较厚板的尺寸数据来选取,否则,应在较厚的板上作出单面(如表中图a)或双面(如图b)削薄,其削薄长度L≥3(δ-δ1)。
表1-4-46
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00402001.jpg?sign=1738833904-XhI32CeyvGoeoGdERPHkXUf99tqHChzJ-0-6240cc010e05ea76fe2ed924610b0079)
表1-4-47 铜及铜合金焊接坡口型式及尺寸(参数)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00402002.jpg?sign=1738833904-t3hTr6gLtjyCKabQTcrUDL9aoBYGrhuT-0-7082952f56efbae2500f95cffb9a37c2)
表1-4-48 铅焊接接头坡口型式及尺寸(参数)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00402003.jpg?sign=1738833904-lmjPMitsyksTz1JhvEvcnZJNQKaaUuam-0-a08e2e687a330b7c32e1dc0f85e9b0c9)
焊缝强度计算
焊缝静载强度计算见表1-4-49,不同外形的角焊缝的计算厚度见图1-4-3。
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00403002.jpg?sign=1738833904-7bJbiwBsQmjFUdXTsG54kfiQZTLuDwrG-0-bdacb3a347584c675bb5c63c7a7bbad8)
图1-4-3 不同外形的角焊缝的计算厚度
表1-4-49 电弧焊接头静强度计算基本公式
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00403003.jpg?sign=1738833904-Gjo0ISEK5ho91V9PplaFfiC7Ktklfibm-0-73dde7cff980970588ae02d75d37ea5a)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00404001.jpg?sign=1738833904-vWDdAbutwwixorOLuwBXXZdZcoFDmVBQ-0-48cd1892db774b0ae83019b19c372055)
表1-4-50 点焊接头静载强度计算方法及焊点布置
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00405001.jpg?sign=1738833904-BSGWGRmZiGum8U8jLxQYLGzPxi7kPsRy-0-42224d5da320161268116b93d6dc87bc)
表1-4-51 焊点最小直径
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00405002.jpg?sign=1738833904-T0EpeDjCscWmXxhLbBSHuih3z8hGqvlh-0-4d15ab8229e56a0b61dbf232bea056fb)
①指被焊板中的较薄者。
表1-4-52 点焊搭接宽度和节距
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00405003.jpg?sign=1738833904-SJXKHWy6alf7fBDJzdvXlfsOh4eGRzGr-0-7d98455f77387dfb0829dc44e5b2c023)
表1-4-53 缝焊搭接宽度、焊缝宽度及强度验算
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00406001.jpg?sign=1738833904-7d1s4bB2SpLYz75ehTZiAIn6vS5ey1Br-0-f5b93b66840c7f9eda57c65777a520e7)
焊缝许用应力
1)建筑钢结构焊缝许用应力按表1-4-54、表1-4-55选取。
表1-4-54 建筑钢结构焊缝许用应力
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00406002.jpg?sign=1738833904-9sbIt9XUtTzONFkAwHtsmrMGP9D8o7vU-0-1cdeeb920cb138b02df683af367037ca)
①检查焊缝的普通方法指外观检查、钻孔检查等;精确方法是在普通方法基础上,用X射线方法进行补充检查。
②钢材按尺寸分组,见表1-4-55。
注:原表单位为kgf/cm2,表中值为按1kgf/cm2=00980665MPa换算值的近似值。
表1-4-55 钢材分组的尺寸
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00407001.jpg?sign=1738833904-aJE9X9iUIPangCDbqzzWRjGwKir44hr0-0-ee475166bc471a1c0c58475d61204ba0)
按表1-4-54选取的许用应力数值为结构受静载荷时的数值。在表1-4-56的情况下工作的构件,其焊缝许用应力值应乘以相应的折减系数Ψ(见表1-4-56)。受变应力的构件,其许用应力也乘以降低系数γ,γ值可以从表1-4-56中曲线图查得。
表1-4-56 折减系数Ψ和许用应力降低系数γ
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00407002.jpg?sign=1738833904-VzDYTVObDcs3nPkvQ06nM2pc6NBKXwyG-0-88b1656259a0a0c5a038470460f59266)
2)起重机金属结构焊缝许用应力,按表1-4-57选取。起重机结构件的基本许用应力见表1-4-58。
表1-4-57 起重机金属结构焊缝的许用应力(摘自GB/T 3811—2008)
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00407003.jpg?sign=1738833904-sNa5s9llAjBQgezF2AtRsVk3cETG8ddL-0-d73379fcb969df99f2c28bba1ebe4ddb)
注:1.计算疲劳强度时的焊缝许用应力见GB/T 3811—2008标准的585。
2.焊缝质量分级按GB/T 19418的规定。质量要求严格为B级中等为C级,一般为D级,详见标准。
3.表中σp为母材的基本许用应力,见表1-4-59。
4.施工条件较差的焊缝或受横向载荷的焊缝,表中焊缝许用应力宜适当降低。
表1-4-58 结构件材料的基本许用应力
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00407004.jpg?sign=1738833904-I6MnIrAdnJsXBIpFt9hwYeWLwuZAwhlP-0-1bb88f44123574441cf934e2af29e995)
表1-4-59 强度安全系数n和钢材的其本许用应力σp
![](https://epubservercos.yuewen.com/2456E1/16499785105920306/epubprivate/OEBPS/Images/img00407005.jpg?sign=1738833904-b1R5ow5ILtEOsr3Fy90hPJgh6PdBkeZf-0-86e04f549a2a2e03c225ef69978aabcd)
1.载荷组合:A—无风工作情况;B—有风工作情况;C—受到特殊载荷作用的工作情况或非工作情况。详见GB/T 3811—2008。
2.在一般非高危险的正常情况下,高危险度系数γn=1,强度安全系数n就是GB/T 3811—2008表H.1中的强度系数γfi(即1.48、1.34、1.22)。
3.σs值应根据钢材厚度选取,见GB/T 700和GB/T 1591。